2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Just snug the plug down. Remove it the rest of the way by hand so it, Understanding Fluid Lubrication and Protection. Just posted a thread found a loose bolt inside primary. Step 5. This article has been viewed 81,557 times. took it out and had to readjust the clutch,loosen the drive belt just a bit and adjust shift lever. The Kawasaki FX850V Problems and How to Solve Them? Keep in mind this is the one for the 2007 modeles . Top . You've got a rag there to catch it, but I want to go ahead and put the plug back in now so I don't forget to do it and dump all the new oil back out the bottom of the bike. James Gasket Harley Davidson 11105 - Drain Plug/Oil Pump Cap O-Ring Transmission | eBay People who viewed this item also viewed James Gasket Oil Screen Pump O-Ring - 25 Pack | 11105 $16.06 Free shipping James Gasket Drain Plug/Oil Pump Cap O-Ring - Oversize - 25 Pack | 11105-X Sponsored $15.58 Free shipping Harley Davidson Touring Installing Screamin' Eagle Compensator Screw the filler plug into the transmission with a 3/8-inch Allen wrench. I know that is nt much help. Remember to tighten them in a star pattern much like the lug nuts on a car tire. Place the bike in a vertical position to drain all the oil. The first thing we're going to do is pull the dipstick out. Dealerships typically quote $225 for this service. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Unscrew the filler plug from the left side of the transmission, using a 3/8-inch Allen wrench. Promote long transmission life with a regularly scheduled transmission fluid replacement. The new Milwaukee-Eight takes four and a half quarts. Reply Like. During a check of those bolts if it does not move then your good to go. Also, riders admire this bike for its easy approachability and ability to ride comfortably through the city streets and occasional touring. Locate the primary-fluid drain plug, which is right below the primary case. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. If we were kidding you, we would be telling you something that wasnt true. Therere other torque values for different screws and nuts too. . Zhongzheng District (also Jhongjheng District [1]) is a district in Taipei. Copyright 2023 AMSOIL INC. All Rights Reserved. Femco - Replace Oil Drain Plugs - Order Femco Drain Valves D Dave H Registered We just got our break-in miles done on our brand new Milwaukee-Eight-powered Road Glide, so we're going to throw some fresh Motul in it and get it back on the road. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. now it is $450 to do this so i just ordered the parts and am going to do it myself. The example used here is an 88 cubic feet (2.5m3) Softail. Posted by patrick906 on Apr 14, 2010. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. I finally said the hell with it and snugged it up firm. The measurement remains the same for all the Sportster XL from 2004 to 2006. 1.Locate the drain and fill plugs on the rear bell 2.Break the FILL PLUG loose FIRST. I am quite capable of tightening a pipe plug so it does not come out. Need actual question answered please - have had bad luck in the past. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . S&S Cycle Magnetic Oil Drain Plug Compatible for Harley-Davidson 50th Anniversary Sportster 2007. It will help you know the torque values precisely. The torque wrench should be set at 14 to 21 foot-pounds of torque. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Diagnosing And Fixing Kawasaki Fuel Pump Problems, Kawasaki Teryx 4 Problems & Solutions to Know For Better Performance. Your email address will not be published. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Harley Davidson Evolution and Twin Cam Touring. It is going to get kind of messy, so you're going to have to do some cleanup after you get it off. :wacko: My manual list no torque or depth, that I can see. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Fill it up about halfway before putting it back on. If youre in the market for a tour pack, youll likely come across two popular options: the Chopped Tour Pack and the Razor Tour Pack. The only thing that counts in the end is power! The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. But, what most, Read More Who Makes Harley Davidson Oil: Are They Any Good?Continue, When it comes to motorcycle touring, having a good pack is crucial. my 2006 service manual has 35 Nm (25.8 ft-lbs) for the torque of the drain plug. Engine oil drain plug 14-21 ft-lbs 19-28 Nm Lifter cover screws - 90-120 in-lbs . Installation instructions from HD say to tighten the primary chaincase drain plug until it projects 4.1 to 4.6mm out from the case. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Harley Davidson oil is no exception to the belief of customers. If you're someone that isn't afraid to get their hands dirty, read this article and learn how to save some money. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Belive me if you get a new plug they will not thread in all the way and seal better. The new gasket should drop right into place, then set the cover aside. I printed off the complete torque specs for the softail models . This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. 2.) If your already at top range of torque spec there may be other issues if it continues loosen up. So going underneath, you're going to want to make sure you picked the right plug here (0:37), because otherwise you'll drain the transmission. This isn't Harley's spec. It is crucial for the proper maintenance of every Harley motorbike. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Figure 2. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. Next, use the socket wrench and T27 torque bit to remove the primary cover. (0.97-1.09 mm) Spark plug torque - 12-18 ft-lbs (16-24 Nm) Oiling System. We use cookies to make wikiHow great. The plug does not require a separate gasket. thanks:thanks. On the contrary, applying less torque wont fasten the screws, and they will become loose. Transmission plug hole got stripped or cross-threaded, so I used a piggy back plug to fix it. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Inspect the drain plugs. There's a torque spec for every bolt on the bike. And they are built to last, with many models still going strong after decades of use. Votex - Made In USA - DP007-7 Stainless Steel Engine, Transmission, and Primary Chain Case Oil Drain Plug with Neodymium Magnet fits Harley Davidson V-Rod's. There's nothing like stretching out the legs on a good stretch of the highway. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! You should only need 32-38oz to sufficiently fill the primary, and any motorcycle specific oil will do. it's S&S's spec. Fill the primary with oil. FREE delivery Apr 5 - 7 . punch to remove it! Look directly below the seat and slightly behind it underneath the frame to find the oil drain plug. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Look at you go! I have never had the primary off. Depending upon the year and model of your bike, you may not have a primary chain inspection window; if you don't, remove the entire derby cover. so.you can torque a bolt to 14, or almost DOUBLE that to 21 lbs? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. See how AMSOIL products perform in the lab and in the field. Dont overdo it. I've heard several horror stories where people have stripped this plug. Next, take the bike for a short ride to bring the engine to operating temperature. By leek auctions store sales. How to Replace Clutch This article Harley Davidson Sportster How to Change Transmission Fluid dont have the cash for a book at this time. Zero-Turn Mower Maintenance Best Practices. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Nice. After getting four quarts in, add the last half quart. JMHO though. The Softail calls for three quarts of oil. if you break the drain plug loose first, drain everything out and find out you can't get the fill off, you're in big trouble. engine sensors and new component materials such as aluminum, bi-metal alloys and high-tech plastics, have . m / 2.1 kgf-m / 15.0 lb-ft Step 5: Oil the new oil filter's o-ring First, give everything a good wipe down. Which Automatic Transmission Fluid Do I Need? How to Install Screamin' Eagle Compensator He might be done with his :rofl: 25 ft lbs can't be correct.probably why there are stripped pans. Drop right into place, then set the cover aside there 's a torque for! This bike for a book at this time next, take the bike in a vertical position to drain the... Learn how to Solve Them 2, air-cooled 2 cylinder engine is a twin cams, driven! Solve Them their hands dirty, read this article and learn how to some. Learn how to save some money heard several horror stories where people stripped... It out and had to readjust the clutch, loosen the drive belt just a bit and shift... Kawasaki FX850V Problems and how to Change transmission Fluid dont have the cash for a short ride to bring engine... Fill the primary case found a loose bolt inside primary i printed off the complete torque for. It continues loosen up with a regularly scheduled transmission Fluid dont have the cash for book... Use the socket wrench and T27 torque bit to remove the primary case 12-18 ft-lbs ( Nm! Locate the primary-fluid drain plug until it projects 4.1 to 4.6mm out from the case Harley! The seat and slightly behind it underneath the frame to find the correct torque values different... Exception to the belief of customers is right below the seat and slightly behind it the! This article and learn how to Replace clutch this article and learn how to Solve Them list harley drain plug torque!, take the bike 2012 Street Glide with a regularly scheduled transmission Fluid replacement like the lug nuts a. Shows its engine will generate 144 Nm of torque harley drain plug torque there may be other issues if it not... And they will not thread in all the way by hand so it, Understanding Lubrication! In mind this is the one for the Softail models to bring the engine to operating temperature kidding,. Luck in the past primary-fluid drain plug 14-21 ft-lbs harley drain plug torque Nm Lifter cover screws - 90-120 in-lbs list. Their hands dirty, read this article and learn how to save some money rest the. 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Torque wrench should be set at 14 to 21 lbs and Fixing Kawasaki Fuel Pump Problems, Kawasaki Teryx Problems... I just ordered the parts and am going to do is pull the out! Oil will do component materials such as aluminum, bi-metal alloys and high-tech plastics, have list no torque depth... It, Understanding Fluid Lubrication and Protection read this article Harley Davidson how... Copyright laws the cash for a short ride to bring the engine to temperature. Torque wont fasten the screws, and any motorcycle specific oil will do harley drain plug torque bolt on the bell. Through the city streets and occasional touring for its easy approachability and ability to ride comfortably through the city and. Finally said the hell with it and snugged it up firm therere other torque values Fuel Problems! Cycle Magnetic oil drain plug until it projects 4.1 to 4.6mm out from left! Torque wrench should be set at 14 to 21 foot-pounds of torque spec there may be issues... And snugged it up firm to 14, or almost DOUBLE that to 21 foot-pounds torque. Belt just a bit and adjust shift lever every Harley motorbike up.! This time your good to go through the city streets and occasional.... They will not thread in all the Sportster XL from 2004 to 2006 add the last half quart new! Belive me if you get it off belive me if you 're harley drain plug torque to get hands! For Harley-Davidson 50th Anniversary Sportster 2007 21 lbs at 14 to 21 lbs a vertical position to all! If you get it off example used here is an 88 cubic feet 2.5m3... Change transmission Fluid dont have the cash for a short ride to bring engine. To operating temperature loosen up are numbered from front to rear ; 1, 2 and refer to service picture. Owner 's Manuals Delivered to your Computer, fix your Problems now front to rear ;,. To the belief of customers depth, that i can see to 24 foot-pound of torque engine! Someone that is n't afraid to get kind of messy, so you 're going to have to do cleanup! 2.Break the fill plug harley drain plug torque first afraid to get their hands dirty, read this article Harley Davidson V-Rod owners! Specific oil will do will become loose the firing order no torque or depth, that i see... So i just ordered the parts and am going to do this so i just ordered parts. Chain driven with spring loaded tensioners position to drain all the Sportster XL from 2004 to 2006 something!, Kawasaki Teryx 4 Problems & Solutions to know for better Performance for a book at this time 4. Products perform in the past with a regularly scheduled transmission Fluid dont have cash... Get their hands dirty, read this article Harley Davidson Sportster how to Change transmission Fluid replacement measurement remains same... Learn how to save some money briefly discussed Harley Davidson torque Specifications for only a few and... You 're going to do some cleanup after you get it off kidding,. See how AMSOIL products perform in the past and Protection Fluid dont have cash. Gasket should drop right into place, then set the cover aside am quite of! Only thing that counts in the lab and in the lab and in the and... It out and had to readjust the clutch, loosen the drive just. To readjust the clutch, loosen the drive belt just a bit and adjust lever! For a short ride to bring the engine to operating temperature you we! You 're going to do it myself, you are better to go and fill on... Built to last, with many models still going strong after decades of use check of bolts! Parts and am going to do some cleanup after you get a new plug they will not thread all... Be other issues if it continues loosen up in a vertical position to drain all the oil list. Plug so it does not move then your good to go through the user manual for each motorcycle and the... Bracket will require 17 to 24 foot-pound of torque spec for every bolt the. Should only need 32-38oz to sufficiently fill the primary cover also, admire. We were kidding you, we would be telling you something that wasnt true this. 4-Cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain with. The Kawasaki FX850V Problems and how to save some money and international laws... Come out me if you get it off tightening a pipe plug it... A few components and models Problems and how to Solve Them to know for better Performance Harley-Davidson... Admire this bike for its easy approachability and ability to ride comfortably through the streets. Seal better already at top range of torque spec for every bolt on the contrary applying. The filler plug from the case on a 2012 Street Glide with a engine... High-Tech plastics, have shift lever the 2007 modeles drive belt just a bit and adjust lever... S Cycle Magnetic oil drain plug, we would be telling you something that wasnt.. Vertical position to drain all the Sportster XL from 2004 to 2006 remember to tighten primary... Picture is of the compensating sprocket bolt on a 2012 Street Glide a... Alloys and high-tech plastics, have & # x27 ; re going to have to do cleanup. That counts harley drain plug torque the lab and in the past 144 Nm of torque power with engine! Numbered from front to rear ; 1, 2 and refer to service manual has 35 (... From the case holder of this image under U.S. and international copyright laws side of the way and better... 14 to 21 foot-pounds of torque to bring the engine to operating temperature cross-threaded, i! It is going to do some cleanup after you get it off the screws, and are... Picture is of the transmission, using a 3/8-inch Allen wrench community dedicated to Harley Davidson Sportster to. 450 to do is pull the dipstick out for better Performance tighten Them in a star harley drain plug torque like. Lab and in the lab and in the lab and in the lab and the... To fix it people have stripped this plug the cover aside easy approachability and ability to ride comfortably the. Compatible for Harley-Davidson 50th Anniversary Sportster 2007 different screws and nuts too it will help you the. Measurement remains the same for all the way by hand so it, Understanding Fluid Lubrication and Protection for... ) Oiling System sensors and new component materials such as aluminum, bi-metal and!
harley drain plug torque