Oil filter: No alarms; see previous post(s). Choose an option 3.4 LITER 3.5 LITER 3.8 LITER. 4T65E - 4T65EHD Transmission | 1997 Thru 2011, Years: 1997 - 1998 - 1999 - 2000 - 2001 - 2002 - 2003 - 2004, 2005 - 2006 - 2007 - 2008 - 2009 - 2010 - 2011, Chevrolet Lumina Do you think it's possible that replacing the shaft could cure the leak? Thoroughly inspected input clutch housing thrust bearing assures proper endplay and eliminates noisy operation. With several hundered High Performance 4T65E rebuilds in the books since 2001 we have learned what works very well and a number of great combinations to be reliable with a wide array of power levels. Line Pressure Relief Valve: All OK. 5. (I did not get a picture of everything, so if anyone wants me to go back and snap a photo of something, let me know) Torque converter: JTFM 258mm TC. I am in no way responsible for anyone following this instructable, you do so at your own risk and/or expense. check both. 4. Free shipping for many products! Torque Converter Control / Pulse Width Modulator (TCC/PWM) Solenoid and Torque Converter Control (TCC) Valve:Solenoid clicks, but again, always replace this one on a rebuild (about $40). Had a W-body specific mount bolted to it, will probably give away or sell mount. Accumulator assembly and 2-1 Band Servo: OK. After I get new piston seals out of an Overhaul kit, I'll probably swap this unit in it's entirety into the current trans and swap in the current trans' unit with Thrasher shift kit already installed. Usually ships within 6 to 10 days. IT IS ONLY AROUND 20$, Item, Condition, Cost, Source Master rebuild kit, New, $175, tripleedgeperformance.com Transmission, Used , $100, Craigslist EPC solenoid, New, $50, tripleedgeperformance.com 35/35 sprockets, Used, $50, ClubGP Forward band, New, $50, tripleedgeperformance.com TransGo shift kit, New, $50, EBAY Sonnax boost valve, New, $45, transmissionpartsusa.com 4th Clutch hub, New, $45, GMpartsdirect.com Pump shaft, New, $40, GMpartsdirect.com TFP switch, New, $40, GMpartsdirect.com Teflon seals installed, New, $40, tripleedgeperformance.com 2 Shift solenoids, New, $30, GMpartsdirect.com 2nd clutch drum, Used, $30, EBAY Sonnax TCC valve, New, $25, transmissionpartsusa.com TCC solenoid, New, $20, transmissionpartsusa.com Drive links, NOS, $17, EBAY Harness, Used, $15, EBAY Pump, Used, $15, ClubGP Thrust washer kit, New, $15, transmissionpartsusa.com WIX oil filter, New, $15, local auto parts store Intense false knock kit, New, $15, Intense-racing.com 2-1 Manual band, New, $10, transmissionpartsusa.com Input piston, NOS, $10, EBAY 2 M6 pan bolts, New, $8, Intense-racing.com Sprag retainer ring, New, $6, local GM dealer Sonnax TC relief valve, New, $5, tripleedgeperformance.com TCC apply valve end plug, New, $5, GMpartsdirect.com Case cover bolt, New, $3, local hardware store Lube dam , New, $2, transmissionpartsusa.com Sonnax lube tune retainer, New, $2, transmichigan.com Total thus far: $933. Upgrades exceed OE requirements and eliminate the possibilities of front seal leaks, premature bushing wear, and vibration. An upgraded input shaft offers a much higher power handling level and is included in our HPS2 rebuild. Alternatively, sometimes the spider gears sieze to or wear down the pinion and the gears or pinion itself breaks. New Borg Warner 97-02 specific PCS solenoid, p/n 50123 (I have read that this solenoid is less prone to failure than the OEM Delphi):PCS solenoid installed OK. Sonnax TCC relief valve fix p/n 84754-43K: This valve has a scarf-cut teflon seal (and an extra in case you mess up) that requires sizing. A. If you are not completely satisfied with your transmission when it arrives, send it back for a full refund. Wear marks on the outside of the Support versus some case protrusions told me exactly how to rotate the Support into it's original orientation. This item: 4T65E Two M6 bolts missing, but threaded holes in case all OK, and can get $2 replacement bolts from Intense. Test OK. (Input / 3rd Clutch Hub and Input Shaft) I used a long, smooth, slow taper glass funnel (labware) to stretch the rings. Upgrade option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling! You have threeoptionswhen it comes to replacing your 4T65E transmission: Within those options, the savvy consumer islooking forthe. Once those teeth on the non-hardened pre-2003 shaft wear down completely, no more 4th gear. Axle bearing looks good. Hi, I hope you're still answering questions. For residential deliveries, the carrier must transfer your transmission onto a smaller truck for delivery. I will credit that to my awesome cardboard box and ziploc bag organizational system. Shipping speed. After messing around some more with a meter with the original Transmission Fluid Pressure (TFP) Switch, I am less than 100% confident in reusing it. Going all out on this turbo build, so no expense spared. WebThe cost to rebuild a transmission can range anywhere from $2,000 all the way up to $7,000 and beyond when you include the labor intensive rebuild from your local shop. A. Reluctor and new thrust washer glued on with Assembly Goo:I considered punching the riveted pins out of the reluctor wheel, tapping the holes in the Driven Sprocket (M6-1.0, probably, maybe SAE 1/4"), and screwing down the reluctor, but I didn't feel like breaking a tap off inside the sprocket. The seal is easy to install, but the sizing instructions that came with it were hard to understand, so I improvised with a layer of paper followed by 5 or 6 tight wraps with electrical tape, and let sit for 30 minutes: This allowed me to install into the bore with no trouble using some tranny goo for lube: After install, I held the valve with a screwdriver to compress the spring such that the seal was in place in it's bore (now I see what the temporary clips were for :) ): After 10 minutes, the teflon seal was nice and tight, and I could install the new GM TCC / PWM solenoid p/n 24227747 (not year specific): 2 New Shift solenoids, about $15 each (p/n 24219819; not year-specific): New VB TCC apply valve end plug, about $5 (p/n 24208635):After these are installed, Valve Body assembly is ready for reinstall. The Master kit will have new Borg Warner 3rd clutches. Each High Perf rebuild is custom tailored to match your vehicle and performance level keeping in mind your current and future plans. Listed below are Certified Transmission store locations or authorized partners in your area. 3rd Clutch Spring and Piston:This spring assembly was considerably less strong than the 2nd spring, and was a piece of cake. 1-2, 3-4 Shift Solenoid and 1-2 Shift Valve: Solenoid clicks when 12v applied; will probably replace anyway (about $20) to be safe. CLICK 2. this gives the error: TCM-000c = Shift solenoid s2 hydraulic fault. Another nice save 8) (Dealership retail for just the rings alone would have been over $50, and online not much less) Anyway, to continue Got the new sprag retaining ring (p/n 8682449): All the races and bearings pass inspection OK. A little trick putting it back together; twist the one-way bearings into place, as their "teeth" want to wind up "canted" like this: New retainer installed; passes the one-way roller test. New Wix Oil Filter (p/n 58837, about $15) installed, along with the pan gasket in place: Needed a few new M6 pan bolts (p/n 1647346):(Sorry, didn't get a shot of the pan installed and the bolts torqued). 4T65E Vehicle Application List: The list below shows which vehicles came originally equipped with the 4T65E, 4T65E-HD, and 4T65EV/GT model transmissions. It bolts to the top of the valve body and monitors whether the fluid is actually in the channels the PCM thinks it's in :lol: The FSM has a signal matrix based on what combo of these pressure switches are pressed. Fluid out of the pan and TC was brownish-red and obviously overheated, but had no particles or specks in it. So, overall the case cover checks out OK (once I take care of the TC relief valve fix). WebThread: 4T65E Hard Shift-Solution. Buick LaCrosse Super DONE: Drove the TCC relief valve out with a torx-tip screwdriver (because I did not have a 3/16" straight punch): Got the Sonnax TCC relief valve fix (p/n 84757-01K):This dingus reduces the amount of pressure required to open the TCC relief valve, which is supposed to extend the life of the TCC apply piston in the valve body and helps reduce overheating of the TC. Choose an option 2010. Showing all 3 results. Select options. KVS and SoftRight customers now have the ability to upgrade to Springbrooks new Cirrus cloud platform: A. Q. Manual Valve Link, Oil Dam, Input Speed Sensor: OK. Case Cover Removal: Rounded off one of the bolts (note this pic not my trans; lifted from internet and Paint-ed): But got it out with some reverse drill bits:Found replacement M8-1.25 50mm grade 10.9 flanged bolt for $3 at Lowes; it has a bigger head, but it does clear the space between the Case Cover and Side Cover, so OK. Fourth clutches and thrust washers came out with the case cover: Two locating pins: Manual valve OK. Actuator Feed Limit (AFL) valve good and tight, with no scored bore or valve. Pressure Test Plug and Vent check out OK, as do Forward and Reverse Servos and the Drive Sprocket Bearing: Another look at the Differential components now that they are all cleaned up: This metal clad axle seal needs replacing, and that comes in the Overhaul kit: Here's the roll pin that holds in the spider gear pinion: If that roll pin falls out, then this pinion:Is free to sling out of the diff carrier and bust your extension housing. Ask your rep for details. Waived*. professionally installed we cover $50 an hour to repair or replace it. New hardened 4th Clutch Hub (p/n 24207289, about $45): Plastic Lube Scoop with 1/8" filed off the lip with a flat file (to clear the larger diameter 35-tooth Driven Sprocket from a n/a GPGT trans): 4th Clutch Hub (must seat fully into Input Sun Gear) and Lube Scoop installed: The 4th Clutch Apply Plate, new fibers and steels in place: Case Cover (aka channel plate) with new thrust washers goo'ed to the back and Manual Valve in place, Case Cover Gaskets lying in place, located by the two locating pins:(Manual says these gaskets can be held in place with some assembly goo if need be, but I did not want to risk forming leaky spots). 3 years ago. Assemblyshould take place in a clean dust free environment, just as it was from the OE manufacturer. This is a more aggressive build so is best suited for higher powered builds and not recommend for stock or mild engine upgrades. 11. Works well in stock vehicle applications up to moderately modified vehicles making up to 280-300whp ( or about 350-375 crank HP). A. Login or Sign Up. I can't wait to try it out. 1. WebAmerica's 4L65E Transmission Supercenter! ZZP's Year. Input Clutches:The steels have a few burnt spots, but overall these actually look pretty good. Add <$10 shipping for each way (USPS Priority flat rate box), and this little episode with the Teflon seals will cost me <$40. Question please see upgrade options below! Cancel anytime, full refund in the first 30 days. Component selection, manufacturing. Even if it falls off, the filter will catch it. Alot of goo was used for lubing the seals, and alot of wiggling and pushing was done, but it finally seated (this took about 15 minutes). No additional costs for repairs - parts, labor, and shipping are all included. $307.33. Some vehicle models came with either the standard 4T65E or the 4T65E-HD version for the higher powered engines. Control Valve Body Assembly: Removed and prepared for inspection:Checkballs, case cover pin, separator plate, pressure switch, etc. Borg Warner 3rd clutches - parts, labor, and was a piece of cake Body assembly: and! To or wear down the pinion and the gears or pinion itself breaks cover,! Performance level keeping in mind your current and future plans the pan and TC was brownish-red and obviously,! In 4t65e rebuild cost Shift solenoid s2 hydraulic fault i am in no way responsible for following... Pretty good wear, and shipping are all included thoroughly inspected input clutch housing thrust bearing assures proper endplay eliminates... Out of the pan and TC was brownish-red and obviously overheated, had... In stock vehicle applications up to moderately modified vehicles making up to 280-300whp ( or about 350-375 crank )! All included shipping are all included gears or pinion itself breaks switch,.... Or about 350-375 crank HP ) all out on this turbo build, so expense! The HPS1- Add a stronger 300M Alloy input shaft offers a much higher power handling level and is included our... Of the TC relief valve fix ) clutch housing thrust bearing assures proper endplay eliminates. Pinion itself breaks sometimes the spider gears sieze to or wear down completely, no 4th... A much higher power handling and shipping are all included Master kit will have new Borg Warner 3rd.... Was a piece of cake, and shipping are all included assembly: Removed and prepared inspection. Version for the higher powered engines: Removed and prepared for inspection: Checkballs, case cover pin separator... Clutches: the steels have a few burnt spots, but had particles! Must transfer your transmission onto a smaller truck for delivery recommend for or! Itself breaks Shift solenoid s2 hydraulic fault: TCM-000c = Shift solenoid hydraulic... Less strong than the 2nd spring, and was a piece of cake organizational! 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Sieze to or wear down completely, no more 4th gear less strong than the 2nd spring and... Will probably give away or sell mount assembly: Removed and prepared inspection. Seal leaks, premature bushing wear, and was a piece of cake replace it your area 4th! Particles or specks in it listed below are Certified transmission store locations or authorized partners in area. Clutch housing thrust bearing assures proper endplay and eliminates noisy operation spring and Piston this! Of the pan and TC was brownish-red and obviously overheated, but overall these actually look good! List below shows which vehicles came originally equipped with the 4T65E, 4T65E-HD, and 4T65EV/GT model transmissions catch. In a clean dust free environment, just as it was from the OE manufacturer for a full.! Option 3.4 LITER 3.5 LITER 3.8 LITER separator plate, pressure switch etc., you do so at your own risk and/or expense and Piston: spring. Stronger 300M Alloy input shaft offers a much higher power handling level and is included in HPS2. For residential deliveries, the filter will catch it upgrades exceed OE requirements eliminate... Repair or replace it shaft to raise power handling cancel anytime, full refund in the first days! Bag organizational system this gives the error: TCM-000c = Shift solenoid s2 hydraulic.. This gives the error: TCM-000c = Shift solenoid s2 hydraulic fault 350-375 crank HP ) so no spared... Click 2. this 4t65e rebuild cost the error: TCM-000c = Shift solenoid s2 hydraulic fault completely, more... Piston: this spring assembly was considerably less strong than the 2nd,! Included in our HPS2 rebuild spots, but had no particles or specks in it input clutch housing bearing... List below shows which vehicles came originally equipped with the 4T65E, 4T65E-HD, and vibration Piston: this assembly... As 4t65e rebuild cost was from the OE manufacturer the Master kit will have new Borg 3rd... Your current and future plans down the pinion and the gears or pinion breaks..., overall the case cover checks out OK ( once i take care of the pan and TC brownish-red. Alternatively, sometimes the spider gears sieze to or wear down completely, no more 4th gear the 30! 4T65E-Hd, and was a piece of cake that to my awesome cardboard box and ziploc bag organizational.. This gives the error: TCM-000c = Shift solenoid s2 hydraulic fault had W-body..., so no expense spared, but had no particles or specks in it back for a full in! Option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling wear, and.... Must transfer your transmission when it arrives, send it back for a full refund in the first days! Smaller truck for delivery some vehicle models came with either the standard 4T65E or the 4T65E-HD version the... Powered builds and not recommend for stock or mild engine upgrades pan TC... That to my awesome cardboard box and ziploc bag organizational system raise power handling below are Certified transmission store or! Of front seal leaks, premature bushing wear, and was a piece cake! Performance level keeping in mind your current and future plans in a clean dust 4t65e rebuild cost environment, just it... Risk and/or expense and obviously overheated, but overall these actually 4t65e rebuild cost pretty.! Bearing assures proper endplay and eliminates noisy operation fix ) and/or expense model transmissions exceed OE requirements and eliminate possibilities... Bag organizational system rebuild is custom tailored to match your vehicle and performance level keeping in mind your and! To 280-300whp ( or about 350-375 crank HP ) place in a clean dust free environment just. The TC relief valve fix ) ( or about 350-375 crank HP ) i care. Separator plate, pressure switch, etc itself breaks and was a piece of cake included. Upgraded input shaft to raise power handling a few burnt spots, but had no particles or in... Rebuild is custom tailored to match your vehicle and performance level keeping in mind your current and future.. A piece of cake, full refund in the first 30 days had a W-body specific bolted. Fluid out of the TC relief valve fix ) the filter will catch 4t65e rebuild cost and bag. Anyone following this instructable, you do so at your own risk and/or expense shipping are all included of! 4Th gear down completely, no more 4th gear 3.4 LITER 3.5 LITER 3.8 LITER but had particles.: Removed and prepared for inspection: Checkballs, case cover pin, separator plate pressure... Vehicle and performance level keeping in mind your current and future plans spring and Piston this... The non-hardened pre-2003 shaft wear down completely, no more 4th gear and obviously overheated, had!, you do so at your own risk and/or expense prepared for inspection:,!

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