You can find paper thats anywhere from 8 points at the thinnest all the way up to 16 points at the thickest. The AC double-wall corrugated is about 1mm thicker. In order to provide the best service possible, WestRock has developed roll, sheet and metric conversion calculators to make your job easier. This means that the medium contacts and supports the liners at a greater number of points, providing a stiff, flat surface for high quality printing and die cutting and . The cardboard itself can be printed directly and doesnt require pre-treatment. or 1/32nd of an inch, about the thickness of a credit card. Cereal. This is a combination of the B and C flutes to create a 6mm thick fluting material. Cardboard thickness impacts the quality of printing. For example, the label on a box may say it has a 200K/B/200T paper grade. This is also applicable when boxes holding heavy items are stacked on top of each other. Bundle: A shipping unit of two or more articles wrapped and fastened together by suitable means.. Bursting Strength: The Strength of material in pounds per square inch, as measured by the cady or mullen tester.. All rights reserved. Web:A continuous sheet of paperboard or paper. Also, a large box used to contain a volume of product (e.g., bulk box). Cardboard boxesare really chipboard boxes, and used primarily for lightweight products, such as cereal or board games. Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. E flutes have 94 flutes per foot and are 1/16 thick. On the other hand, cardboard boxes are made with pulp paper derived from wood or grasses. Using your exact needs as our guide, we'll work with you to determine the best choice. Your customers are your top priority. This type of cardboard is ideal for packagings extremely heavy items like appliances and industrial equipment that require utmost protection during shipping. N flute - 0.5mm thickness. Flute Height: 1/32". The extra thickness also makes the box wider and heavier, which means higher shipping costs. Corrugated cardboard is among the most cost-efficient packaging materials. Also known as doubleface. The truth is, the type of paper can significantly change what the weight means. Overlap:A design feature wherein the top and/or bottom flaps of a box do not butt, but extend one over the other. However, it can be difficult to convert GSM into a unit that you can actually understand. needed to cause compressive failure of an on-edge specimen of corrugated board. Are your products particularly heavy items that require very strong and durable packaging? Set-up Boxes:Boxes that have been squared, with one set of end flaps sealed, ready to be filled with product. Fully Bleached White (BW): Fully bleached Kraft liner, White Top (WT): White coated recycled liner, Semi-chem (SC): Virgin fibers using neutral sulphite semi-chemical process, 105 GSM WBF (this is the most common flute choice), B FLUTE: 3mm (a versatile all-rounder used in all types of packaging), C FLUTE: 3.5-4mm (often used for lightweight products), E FLUTE: 1-1.5mm (very fine and more suitable for printing and small cartons). Corrugated packaging is not only lightweight but also rigid. In practice, actual weight may vary due to variations in manufacturing and composition. Depending on the size and quality, a single wall cardboard box is likely to hold between 30-80 lbs. This is measured in pounds per inch (lb/in) and is usually shown as an ECT value, for example 32 ECT. Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. Its dimension is 16 x 12 x 12. Nelson Container designs and manufactures custom, triple wall corrugated boxes for a variety of applicationsfrom containers for shipping heavy engine parts to display bins for pumpkins. Telescope Style generally describes a box where the cover extends over at least two-thirds of the depth of the bottom piece, where a Box with Cover indicates a box where the cover extends less than two-thirds of the depth. In flexography, the image is created in relief on plates. 185/200 GSM. Corrugated cartons feature either of the types below. The thicker the cardboard walls, the better they can protect fragile and breakable items. C Flute. The strength of a corrugated box starts with its material. Footage per Single Sheet using width and length; MSF Total using width, length and sheet quantity Used to provide extra stacking strength or cushioning. The following products from noissue are all made from E-flute corrugate: This is an even finer flute material than E-Flute. Often, you will see the cardboard weight referred to followed by the paper grade. Paper is weighed in GSM: grams per square meter. EB flute combines E and B flutes for strength and printability. get in touch with our corrugated specialists. Inside dimensionsare used for measuring because the corrugated board thickness may vary. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. The advantages are similar, but F-Flute is even more suitable for high-quality printing applications. This style of box is used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. Kraft paper is essentially brown paper or paperboard made from pulp fiber that is derived from softwood trees. The recycled liner is also less costly than Kraft paper. A box like this is perfect for holding heavier and larger items like medical equipment, automotive parts, and others. There are several different methods of measuring cardboard thickness. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. BC flute 6-7mm thick. A sturdy micrometer ideal for measuring corrugated is the 49-87 Digital Micrometer. All of our products are eco-friendly and they are designed to be reusable, recyclable, or compostable. Others aren't sure where to start. Brown Corrugated Packaging Sheet, Gsm: 70 Gsm 35/ Kilogram. Cardboard boxes containing products that need to traverse rough terrains require additional protection to be able to withstand the travel conditions. 120 to 140 GSM is often used for posters. The design of these flutes leads to boxes that are more insulated and protective. Approximately 5/16" thick. Ideal for product packaging. Different flute profiles can be combined in one piece of combined board. For example differing formulas for a 200# single wall corrugated will cause the equivalent ECT board to vary between 32 ECT and 44 ECT. Basically, chipboard is made by taking fragments of recycled paper, forming them into layers, and gluing the layers together. noissue offers an entire range of corrugated cardboard boxes that meet and exceed industry standards. Review our Privacy noticeto learn more about how we protect your information. Its -inch thickness ensures it has excellent crush resistance and stacking strength a desirable feature in boxes that will be stacked for extended periods of time. Its easy to understand these labels when you harness your knowledge of fluting, paper types, and paper weights. (D) Triple Wall:Four sheets of linerboard with three mediums in between. Corrugated cardboard is relatively inexpensive, reusable, recyclable, and provides consistent, predictable performance in transit. The result is a primary factor in determining the compression strength of a completed box. You can use corrugated board style to determine cardboard thickness. Our Sales team will be in touch within 48 hours. 48 ECT: 275# 120 lbs. It is usually 157gsm or 200gsm art paper. Top-to-bottom compression strength is related to the load a container may encounter when stacked. Here are the differences and what brands need to consider! The breadth of choice available when it comes to corrugated paper materials is one of the major reasons its growth in popularity is set to continue. Board grade - The grade of the corrugated board is on the basis of three factors; one is the weight and type of the outer liner, the second is the type of groove, and the third is the weight and type of the inner liner. Tri-Wall is the only manufacturer of AAA corrugated board in Europe. However, suppose youre using a third-party logistics company to pick, pack, and ship your products. When listing outer dimensions, always includeODwith the size (e.g., 10x22x12 OD). Cardboard is significantly stronger, but paperboard is better for the boxes that contain parts inside a package. Chipboard:A paperboard generally made from recycled paper stock. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. Packaging extras like custom inserts and dividers might be a good idea to help your products stay secure. Common widths are 1/4 in. Test paper is more often used as an inside liner. The box is usually closed with staples driven through the overlap area. Once the joints are sealed, the box is considered rigid. Are your products extremely fragile items that require additional protection? Manufactured from recycled newsprint and old corrugated, this thick paperboard grade is often used as the "body stock" for rigid or setup boxes. It's used to pack business and personal records, letters, folders, etc. The ECT or Edge Crush Test is a laboratory test to determine the crushing strength of corrugated board. Corrugated boxes are perfect examples of sustainable packaging. Are you personally packing orders yourself and using a local delivery service? The Candy Cane Gardening Kit needed a custom design as unique as their product. account for the material thickness represented by and inside glue joint in the direction applicable. Semi-Chem fluting is made using a chemical process that uses recycled or virgin fibers, while Waste-Based fluting uses 100% recycled fibers. Its inherent structure similar to corrugated arch structure, and can play a role in anti-red shock, has good mechanical properties. Just like a piece of wood, corrugated fiberboard has a "grain" to it. Outer dimensionsmay need to be communicated for shipping and pallet configuration purposes. Paperboard is one layer, while cardboard has three board layers, with two liners sandwiching a structural flute. With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength. In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. While it is relatively new to the corrugated printing market, it offers unbeatable quality. A sample option is available as a single purchase. These include a wide variety of build-ups, dividers, partitions and other inner packing pieces. Mullen (or Burst) Test:The Mullen Test is a standard industry measure of the bursting strength of corrugated board. This cookie is set by GDPR Cookie Consent plugin. The correct technical term iscorrugated fiberboard carton.. If you were using a corrugated board that has a 150gsm Kraft paper liner, this will be expressed as '150K'. New in - recyclable Custom Coated Sticker Rolls! This cookie is set by GDPR Cookie Consent plugin. Great for printing. We can measure the environmental impact of your packaging and compare . Quickfire guide to corrugated cardboard thickness grades. Full overlap Slotted Container (FOL) All flaps have the same length (the width of the box). For example, a cereal box is made from cardboard. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. These boxes usually consist of top and bottom pieces that fit over each other. Corrugated material is available in different wall thicknesses, known as flutes sizes. C-Flute: Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons. Feb 24, 2023 - Learn about the structural make-up of corrugated boxes, the various sizes, styles and uses. If you go one step further and triple the liners and fluting, you get a tri-wall or triple-wall board. You also need to consider the shipping process when choosing the best packaging for your brand. A thin paper can have a depth of 7 points, while thicker boards can be 15 points. Blank - A piece of corrugated cardboard that has been cut and scored ready to make a box. centers of double wall). In pounds per inch ( lb/in ) and is usually closed with staples driven through the overlap area to points... The shipping process when choosing the best choice brands need to be communicated for cartons..., which means higher shipping costs 1/32nd of an inch, about the thickness of a box like this measured! Paperboard made from recycled paper stock weight referred to followed by the paper grade to your! Determining the compression strength is related to the load a container may encounter when stacked corrugated packaging sheet,:. Design of these flutes leads to boxes that have been squared, two. 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