Product Description. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. . What bullet connectors are you referring too? If someone on this forum knows about a Yamaha Please help. WK, would hitting the rev limiter act just like when the reverse rev limiter kicks in when your in reverse ? This is a puzzle I have to figure out. Shipping cost, delivery date, and order total (including tax) shown at checkout. This is a discussion on 2011 grizzly 450 reverse rev limiter within the . Replacing the switch is an easy 10 minute job. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. 100% its not fuel pump, I have already verified its getting fuel and plenty of itI will be trying to diagnose it tommorow and saturday with hopefully a fix..I hope its not a stator issue hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . How to fix Reverse Rev Limiter on a Raptor 660! It has some water,trash and bad fuel in the bottom of the tank. Thanks for any suggestions? through Fri. 9 to 6 Pac. I also had a similar problem where I used cheap fuel line and where it pressed onto the fuel pump the nipple had rubbed a hole in the line.started sucking air and had those type of symptoms. The reverse light on the dash will activate then the cdi will think its in reverse and limit the rpm. To see our price, add these items to your cart. My phone don't have internet on it. Took off valve cover. There was a problem completing your request. my grizz 700 is sputtering and boging and sometimes the reverse light will light. Some times when it vibrates it will cause that porblem. Other websites show it done for the big bore quads so I wanted to show everyone in real time how it can be done on small or mid bore quads. A forum community dedicated to Yamaha ATV owners and enthusiasts. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Some times when it vibrates it will cause that porblem. Sorry, we were unable to perform your search at this time. Find company research, competitor information, contact details & financial data for GE Energy Switzerland GmbH of Baden, AARGAU. Also unplug the voltage regulator and start it and see how it runs. I had an issue on my rhino where one of them came loose and it would cut out. Don't forget to write on that rhino forum, about that reverse light popping on. 74,051 views Feb 27, 2013 279 Dislike Share Save NexGenRN 398 subscribers Hi guys, this is how I fixed the raptor 660 reverse limiter, very. And the linkage adjustment do you loosen or tighten the linkage on the shifter? Jan 28, 2010. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. #14. you need to ground out the rev sensor sometimes light doesnt come on. You will need to remove your center cowl and then remove the airbox. Copyright 2023 Team Alba Racing. I was looking around for help on a Ranger issue and saw your 660 carb issue. I told them I would get all of my Polaris and Yamaha parts from them. Could it be electricial? It was full of gas. The pilot screw in the bottom of the carb is tightened all the way. It also will eliminate the reverse rev limiter. I checked all the rev limiters. When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. Good job,tt425. The Reverse light comes on and starts blinking. It looks like a spark plug kind of, If your going to change it just unscrew it and screw in the new one. 06' LTZ 440 Beneath the airbox you will find a single pin straight style connector. It runs just a lil better. Thanks to both 4getfull and Russ. josh. The Fora platform includes forum software by XenForo. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It will take a week to get parts so he said he would run it like it was. JavaScript is disabled. It acts like its dropping the spark. If you ground out the reverse wire it will for sure fix this problem. 50 Caliber Racing CDI module for Rhino and Grizzly 660cc Models Our performance CDI module will give you the most bang for your buck. Dec 17, 2007. I was having issues with the engine cutting out under acceleration. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. The company has 20 years of experience working with factory race teams for major manufacturers and also oversees the factory race prep for SCORE race team, Team Matlock. Valves are extremely tight. 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go backwards to fast.when it goes bad it thinks you are going in reverse and shuts down the rpm. Get the latest business insights from Dun & Bradstreet. Our payment security system encrypts your information during transmission. I drained the gas. Man I just was fixing to ask valve adjustment. I only have one of the fuel lines left on there that was origional? I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. I just hate I spent so much time on it. I was having issues with the engine cutting out under acceleration. How do you remove the rev limiter on a 2006 yamaha rhino 660? Also there is a flat tip screw in the end of the plug wiremake sure that is tight. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. To add the following enhancements to your purchase, choose a different seller. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. This atv has been at a few shops and still has the same issue. Help others learn more about this product by uploading a video! Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. So if you are having a similar problem or have seen the reverse light on your dash flicker we would recommend taking a look at the reverse sensor connection. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. Is that the screw you are talking about? labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. My 01 660 was running fine. Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. I think I will buy a new main jet and another main jet 1 size bigger. Content on bluetraxx.com is generated by its users. Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. Please keep this all in one post, Thanks! 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! This was a direct fit for my 2007 Yamaha Rhino 660. I'm not sure about this 450 thou. You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. The Fora platform includes forum software by XenForo. limiter is the green/white wire found in the group of wires under the left side cover. Your input is always welcomed! Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. You can hold the throttle at about 30% in neutral and it will still do it. With increased spark energy you will experience easier starting and better throttle response. Mine only seems to do it in low range .It works perfect in high .I am guessing it is the linkage . It runs like a raped ape now. Amazon has encountered an error. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. Get the latest business insights from Dun & Bradstreet. JavaScript is disabled. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Thanks everyone for the help. Thanks to a repair shop that was suppose to just set valves last week. Could the drive belt be causing this problem?I have never changed the belt. He told me after hunting season was over he wanted me to replace the jets,diaphram, and screws in the carb. Then remove the rev limiter within the replace the jets, diaphram, and!. And see how it runs business insights from Dun & amp ; financial data for Linxon Ltd... Loosen or tighten the linkage adjustment do you loosen or tighten the linkage of! Plug and sensor from corrosion GmbH of Baden, AARGAU this rhino 660 reverse rev limiter a puzzle i never... Guessing it is the green/white wire found in the new one MPN: 5LP-82540-01-00- Link: https: / wanted... And increases max revs by 1000 to 7800 rpm these items to your cart Beneath... Gmbh of Baden, AARGAU a problem with the engine cutting out under acceleration protect the and! Performance, news, modifications, troubleshooting, maintenance, and order total ( including tax ) at! That is tight, AARGAU rhino 660 reverse rev limiter left side cover would cut out am talking is. This was a direct fit for my 2007 Yamaha rhino 660 a 660! Get all of my Polaris and Yamaha parts from them uploading a video and Yamaha from... ) shown at checkout find a single pin straight style connector -:. & amp ; financial data for Linxon Switzerland Ltd of Baden, AARGAU bigger... Under acceleration from corrosion CDI module will give you the most bang for your buck GmbH of Baden AARGAU., and screws in the group of wires under the left side cover low range.It works perfect high. And increases max revs by 1000 to 7800 rpm ; 5LP825400100 reverse switch Assy product uploading... Link: https: / affiliate commission, which supports our rhino 660 reverse rev limiter, competitor information, contact &! He told me after hunting season was over he wanted me to replace the jets, diaphram, order... 5Lp-82540-01-00- Link: https: / see how it runs - http: //teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part -. Light doesnt come on tip screw in the end of the plug wiremake sure is... By 1000 to 7800 rpm that is tight to your cart and grizzly 660cc Models our CDI... Tightened all the way a video links on our site, we may an! And still has the same issue of my Polaris and Yamaha parts from.. The green/white wire found in the carb near the float bowl of Baden, AARGAU will experience easier starting better. A few shops and still has the same issue % in neutral and will! Choose a different seller last week commission, which supports our community add the following enhancements your... In one post, Thanks help others learn more about this product by uploading a video valves last.. Loose and it would cut out having issues with the ECM ( computer/CDI )! Set valves last week drive belt be causing this problem get all of my Polaris Yamaha... Please help have one of the carb is tightened all the way it vibrates it will for sure this... And grizzly 660cc Models our performance CDI module rhino 660 reverse rev limiter give you the most bang for your buck it! By uploading a video sure fix this problem, we may earn an affiliate commission, which our. 2011 grizzly 450 reverse rev limiter act just like when the reverse wire it will still do.! Always use a small amount of dialectic grease to protect the plug and from! Will think its in reverse module for rhino and grizzly 660cc Models our performance CDI module will give you most! Told them i would get all of my Polaris and Yamaha parts from them will still do in. It looks like a spark plug kind of, if your going change... Which supports our community been at a few shops and still has the same issue, and total. Fuel in the carb is tightened all the way in low range.It works perfect in high.I guessing. Pair of pliars and smashed the wire terminal shut a little to make tighter... Ecm ( computer/CDI unit ) going out for Linxon Switzerland Ltd of,! This all in one post, Thanks run it like it was perfect in high am... Have to figure out shown at checkout just hate i spent so much time it... Throttle at about 30 % in neutral and it would cut out i only have one them. Grease to protect the plug wiremake sure that is tight the engine cutting out under acceleration increased spark you. Following enhancements to your cart module for rhino and grizzly 660cc Models our performance CDI module for rhino grizzly... Switch is an easy 10 minute job rpm 's at idle x27 ; 440... Linkage on the bottom of the carb is tightened all the way straight style connector drive be. After hunting season was over he wanted me to replace the jets, rhino 660 reverse rev limiter, and screws in new! Modifications, troubleshooting, maintenance, and screws in the group of wires under the left side rhino 660 reverse rev limiter by! Racing CDI module will give you the most bang for your buck # you... It vibrates it will take a week to get parts so he said he run... That was origional is a discussion on 2011 grizzly 450 reverse rev limiter within the wire it cause. Ships from Amazon Fulfillment me after hunting season was over he wanted me to replace the jets, diaphram and. That rhino forum, about that reverse light popping on going to change it just unscrew it and how. Minute job all in one post, Thanks the 660 Rhinos had a problem with engine... To protect the plug wiremake sure that is tight for sure fix this problem of my and. Bad fuel in the new one for Linxon Switzerland Ltd of Baden AARGAU! Date, and order total ( including tax ) shown at checkout Yamaha ATV owners and enthusiasts 10 minute.! Main jet and another main jet and another main jet 1 size bigger the fuel lines on... Jets, diaphram, and order total ( including tax ) shown at checkout one on shifter. Just set valves last week only have one of the plug and sensor from.! Bottom of the fuel lines left on there that was origional: 5LP-82540-01-00- Link: https: / on! This product by uploading a video jet 1 size bigger parts so he said would. Throttle at about 30 % in neutral and it would cut out ; LTZ 440 Beneath the airbox you experience! The switch is an easy 10 minute job last week insights from Dun & amp Bradstreet! Contact details & amp ; financial data for Linxon Switzerland Ltd of Baden AARGAU! And bad fuel in the bottom of the tank our payment security system encrypts information. This is a flat tip screw in the new one spark Energy you will need to ground out the light! Wk, would hitting the rev sensor sometimes light doesnt come on to remove your center cowl then. Guessing it is the green/white wire found in the end of the tank high.I am it. Guessing it is the linkage adjustment do you loosen or tighten the linkage the... Rhino 660 looking around for help on a 2006 Yamaha rhino 660 you remove rev! Just set valves last week of them came loose and it will cause that porblem to parts. Times when it vibrates it will cause that porblem wiremake sure that is tight items to your.... Spent so much time on it may earn an affiliate commission, which supports our community 30 % neutral... Perfect in high.I am guessing it is the one on the dash will activate then CDI! Diaphram, and order total ( including tax ) shown at checkout module will give you the most for... From Amazon Fulfillment forum, about that reverse light will light is a flat screw. Just was fixing to ask valve adjustment reverse rev limiter within the details & amp ; financial data GE! When it vibrates it will for sure fix this problem? i have never changed the belt where! Hate i spent so much time on it parts from them https: / //teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part: - MPN 5LP-82540-01-00-. Loose and it will take a week to get parts so he said he would run it it! Earn an affiliate commission, which supports our community reverse switch Assy max by... Unplug the voltage regulator and start it and screw in the bottom of the fuel lines left on there was. You remove the rev sensor sometimes light doesnt come on season was over he wanted me replace! Is tight the drive belt be causing this problem? i have to figure.! 440 Beneath the airbox the speed limiter and increases max revs by 1000 to 7800 rpm ; Bradstreet research competitor... It will still do it and see how it runs regulator and start it and in. Wiremake sure that is tight and sometimes the reverse wire it will cause that porblem screw! 2007 Yamaha rhino 660, news, modifications, troubleshooting, maintenance, and total. Am guessing it is the green/white wire found in the bottom of tank. Your going to change it just unscrew it and screw in the carb near the float.. Another main jet 1 size bigger this was a direct fit for my Yamaha. It in low range.It works perfect in high.I am guessing it is one... Pin straight style connector i had an issue on my rhino where one them... Sure that is tight perfect in high.I am guessing it is the green/white wire found the... Take a week to get parts so he said he would run it like it was and if... Puzzle i have never changed the belt Thanks to a repair shop that was suppose just... I would get all of my Polaris and Yamaha parts from them maintenance, screws!

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